
We are expert manufacturers
With more than 75 years of experience in the design and manufacturing of thread rolling tools, we produce all our tools in-house “from-beginning-to-end", including heat treatment and coatings.
Material used in the manufacture of flat, cylindrical and planetary thread rolling dies for both mechanically and dimensionally demanding applications. The profile of thread rolling tools manufactured from D2 wears down progressively. This causes the bottom of the thread to go from having a radius to becoming a flat zone, even if the geometric dimensions of the threaded part are correct. As a result of this effect, the size of the radius of the bottom of the threaded part increases and, in turn, the roughness in this area of the profile grows significantly, diminishing the quality of the threaded part.
The end result is an excessive inconsistency between the parts threaded at the beginning and the end of the thread rolling tool's service life and a very high level of roughness on the radii of the bottom of the threaded parts. The tools that HEROSLAM manufactures using M2 material maintain a great consistency with regard to the dimensions and quality of the final product throughout the majority of the thread rolling tool's life cycle. The effects of wear and tear become apparent only in the final stretch of the thread rolling tool's life cycle and not during the majority of its service life, as may occur in the case of a tool manufactured using D2 material.
In this aspect, what distinguishes HEROSLAM from its competitors is the GOGOR (GG) treatment, which markedly increases the thread rolling tool's service life (see TREATMENTS). The application of this GG coating developed in-house by HEROSLAM allows our customers to carry out fewer machine preps and changes, minimizing machine down time. All of this entails a significant reduction in manufacturing costs, which translates into lower cost per piece. HEROSLAM recommends using M2 to thread stainless steel parts and treated pieces, as long as they do not exceed a hardness of 36HRC.
We strongly believe that using top Quality Steel is fundamental to produce good quality thread rolling tools. For this reason, we only work with the best European steel suppliers
Choosing the right steel for each thread rolling application is fundamental to achieving a good die performance. For this reason, we produce our thread rolling dies with a wide range of steels depending on each customer’s needs
Working closely with our preferred steel providers, we are pioneers in R&D for developing special steel alloys and new materials conceived to increase die life and improve our tool’s performance.
We are specialists in manufacturing thread rolling dies made by grinding process
Thread rolling tools made by grinding process achieve better profile precision and longer tool life than tools made by milling or machining process. For this reason, we are experts in grinding technology, thus meeting the highest standards in profile quality and precision, guaranteeing an excellent tool performance
All our thread rolling dies are manufactured in-house “from-beginning-to-end", including heat treatment and coating.
Thanks to our wide experience exclusively focused in thread rolling solutions, we design our own thread profiles and special RROs. Thanks to our advanced grinding technology and our modern state-of-the-art CNC equipment, we produce dies with customized profiles and RRO features for the specific needs of our customers, thus, achieving top quality threads and long service life of our tools